I found some really cheap screw type dumbbells but this method would work with just about any type of dumbbell. I started with basic pipe foam and 2" PVC pipe worked well. For the grip, I used Rust-Oleum's plastic paint. I found that it is easy to clean, resists chips, and stays slick (and looks better than the plain old white PVC pipe!). I use the washers to take up any slack if I cut the pipe uneven (hint: it is easier to cut the pipe with a miter saw, especially if it is a power one): Since the pipe foam is a tight fit with the PVC pipe, there is no need for glue. One hint is that since it is a very tight fit, I do not cut the foam until I have it all of the way in. Sometimes the foam compresses. Also, I use a C-clamp to press it in sometimes. For barbells, I have used a long pipe-clamp before: The quick, cheap, and easy thick dumbbells: Another set of thick dumbbells were made from some Olympic dumbbells I never used. Pipe foam and 2" PVC pipe worked well. For the grip, I used Rust-Oleum's plastic paint. I found that it is easy to clean, resists chips, and stays slick (and looks better than the plain old white PVC pipe!): PRE-ASSEMBLED FINISHED PRODUCT COST IS NO EXCUSE NOT TO TRAIN HAPPY LIFTING! |
| HOW TO MAKE A CHEAP PAIR OF THICK BAR DUMBBELLS Author & Designer: Clay Johnson |






