Cheap Homemade Thick Dumbbells

    I found some really cheap screw type dumbbells but this method would
    work with just about any type of dumbbell.

    I started with basic pipe foam and 2" PVC pipe worked well. For the
    grip, I used Rust-Oleum's plastic paint. I found that it is easy to clean,
    resists chips, and stays slick (and looks better than the plain old white PVC
    pipe!). I use the washers to take up any slack if I cut the pipe uneven

    (hint: it is easier to cut the pipe with a miter saw, especially if it is a power one):














    Since the pipe foam is a tight fit with the PVC pipe, there is no need
    for glue.




















    One hint is that since it is a very tight fit, I do not cut the foam
    until I have it all of the way in. Sometimes the foam compresses. Also, I use a
    C-clamp to press it in sometimes. For barbells, I have used a long pipe-clamp before:














    The quick, cheap, and easy thick dumbbells:
















    Another set of thick dumbbells were made from some Olympic dumbbells I
    never used. Pipe foam and 2" PVC pipe worked well. For the grip, I used
    Rust-Oleum's plastic paint. I found that it is easy to clean, resists
    chips, and stays slick (and looks better than the plain old white PVC pipe!):   


                               PRE-ASSEMBLED                                                    FINISHED PRODUCT















                                                 COST IS NO EXCUSE NOT TO TRAIN
                                                                    
                                                                    HAPPY LIFTING!



HOW TO MAKE A
CHEAP PAIR OF THICK BAR
DUMBBELLS
Author & Designer:  Clay Johnson